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Keyseater

A reliable source for Keyseater information and leading Keyseater Companies.

Keyseaters are also known as keyway broaching machines, keyway cutters and keyseat cutters. They are a subcategory of internal broaching, which is a specific type of broaching that puts a hole from one surface side of a material through to the other side of the material, unlike blind broaching, which only involves surface work. Read More…

Keyseater A keyseater is a machine used to make the keyway hold inside a locking mechanism. Keyseaters are a type of broaching machine, which is a tool with a row of sequentially larger teeth used to cut holes and to make grooves in a material's surface. The most common use of a keyseater machine would have to be the shaping of keyholes for locks.
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Leading Manufacturers

Hatfield, PA  |  800-314-3332

Since 1982, Isotech has been a leader in the broaching industry. You can trust the accuracy of these solutions, and the experts at Isotech are always available to assist you with your needs. Feel free to contact them today to learn more information!

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Isotech, Inc. $$$

Sussex, WI  |  262-820-1200

Broaching Technologies, LLC offers a unique approach to contract broaching services. Whether your part requires a blind or through keyway, a spline or other specialized feature, we have experienced personnel with the expertise to deliver a cut above.

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Broaching Technologies, LLC $$$

Freehold, NJ  |  732-972-5400

AmTech International is a leading manufacturer in the broaching industry. Our broaching machine production has a capability range from 2T-50T and up to 72? of stroke. We serve a variety of industries, including automotive, power transmission applications, and electronics. Metals that we use for broaching include stainless steel, brass, copper, and carbon steel.

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AmTech International $$$

New Hartford, CT  |  860-738-2525

With a great variety of available tooling & quick tooling for unique tooth forms, rely on ISO & AS certified Perry for all your gear & spline requirements. Offering expertise with many CNC operations, we do hobbing, shaping, tooling, broaching, machining & inspection for an array of gears, splines, worms & wheels, serrations of all kinds! Call for all your gearing needs – reverse engineering too!

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Perry Technology Corporation $$$

Los Angeles, CA  |  800-621-1945

Pioneer Broach Company is premier vendor of quality rotary broaching cutting tools. We specialize in custom spline, serration and hexalobular shaped rotary or wobble broaches, and also offer a complete line of standard hex and square rotary broach tools. Our new rotary broaching toolholder is designed for all modern CNC machines, mills and lathes.

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Pioneer Broach Company $$$
placeholder image Isotech, Inc. Broaching Technologies, LLC AmTech International Perry Technology Corporation Pioneer Broach Company

These machines function by way of a topside support and guiding system, which ensures that the cuts are clean and precise. The cut comes from below the work-piece and cuts on the down stroke. The guiding system, usually a vise or clamp, keeps the material in place, and is either fed through the cutter manually, if the table is permanent, or if the table is moveable this happens automatically.

The piece being cut moves horizontally, while the keyseater cutter moves vertically. Although keyseaters are best known for cutting key holes, they are also capable of making other cuts, including cuts that do not fully penetrate. Examples of other products are tools like wrenches, fasteners and bushings.

The materials keyseaters commonly pierce through are metal, wood and plastic. Keyseating machines are almost always CNC run machines. Any object that has a lock requires the skills and operations of a keyseater.

Because of the varied materials that keyseaters must cut through, the material that they are made out of must be equally tough, if not more so. Diamond, cobalt, carbide and steel are all common materials for keyseaters, the first three being particularly effective for high speed machines. Coating is another necessity for keyseating machines, since the material is not about being corrosive resistant but doing the best job of keyseating consistently.

Therefore, coating processes such as anodizing, plasma spraying, ion plating, thermal spraying and electroless plating all increase the tool's hardness and resistance to abrasion, as well as making them sleeker. All of these characteristics contribute to the workable life of the keyseater.

Keyseater Informational Video

 

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