Leading Blind Broaching Manufacturers

Unlike other broaching operations, blind hole broaching does not allow the tool to pass completely through the metal part. Instead, it produces an indent or slot in the metal. Every aspect of this type of broaching, especially the tooling design and execution, are very difficult and are only done by skilled, experienced broachers. Read More…

Blind Broaching Blind broaching is a method of broaching that involves making indents and shapes in metal workpieces without reaching the other side of the material. It is considered a surface broaching process, where materials are removed from the external surface of a work-piece.

With over 40 years of broach building experience, we have become specialized in manufacturing and engineering of broach tools in many shapes and sizes. Our manufacturing department has complete in house broach building capability. We provide broach manufacturing and reconditioning.

Alliance Broach & Tool, Inc. $$$

With 50 years of broaching experience, we have become specialized in manufacturing and engineering of broaches in many shapes and sizes. Our production machining department has complete machining skills. We provide specialized turning, machining, broach manufacturing and reconditioning.

Doppler Gear Company $$$

Our capabilities include broaching services; id spur gear broaching; straight-sided and involute spline broaching; keyway broaching; serration and rotary broaching; internal broaching; horizontal/vertical broaching; sharpening and production broaching. We’re the sister company of G&G Manufacturing Co.

G&G Manufacturing Co. $$$

ISO-Certified, we’re known for superior quality, competitive pricing, & fast delivery. We specialize in low and high volume broaching of small and large parts out of almost any material. We design, engineer, & manufacture custom broach tools to meet your precision requirements. Contact us today for cost-saving tool maintenance programs such as reconditioning and re-sharpening of your broach...

Miller Broach, Inc. $$$
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placeholder image Alliance Broach & Tool, Inc. Doppler Gear Company G&G Manufacturing Co. Miller Broach, Inc.

Although broaching styles that pierce from one side to the other, such as internal broaching require careful machining as well, it is not quite as difficult as a set-up that must only go part way through a surface.

Blind broaching is reserved for cutting slots, holes and imprints that are round, square, hexagonal or splines in hardware and parts for the aerospace and construction industries. A common example of a blind hole broached product is the internal hexagon on headless setscrews.

Applications for a broached blind hole are rare, but it is the only process able to produce holes with the necessary shapes and dimensions for some metal parts. It's also an economical and efficient means of internal spline production. Broaching blind holes is cost effective, highly repeatable and produces no variance among the products.

The blind holes produced by broaching machinery have a good surface finish when the part's material is hardened, smooth edges without burrs or cracks. The broaching machine is either hydraulically or electromechanically driven and, depending on the volume of work-pieces, is manually or automatically loaded and unloaded.

Blind broaching is either straight, meaning the tool containing the teeth is long and thin and moves linearly, or helical, which means the tool is rounded and moves in a circular motion; helical broaching is the most common. It uses a series of circular indexing tables that rotate under or over the work-piece.

The machinery pushes the work-piece up over the tool, where a shape punches down, withdraws and then turns to the next shape, which is bigger than the last. The next tool is positioned over the small punch, and is made bigger.

Some broaching machinery has dozens of successively larger tools that slowly create a larger blind hole. Each tool must be withdrawn backward over the broached surface, unlike most other broaching processes, which cut straight through the work-piece.

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